Drill-Powered Bike
(Spring 2023)
Drill-Powered Bike team after winning 2nd place in the Mobility Competition
Project
Designed and built an original tricycle (project title of "Drill-Powered Bike") to be powered by a Ryobi drill
Gear train, linkages, solid mechanics
Original design via tricycle and engineering design intuition
CAD, GD&T, welding
Purpose built for the end-of-year runoff competition against ~15 other Drill-Bike groups in the Mobility division
Contributions
Acted in the CAD engineer role
Designed the frame of the bike and modeled the final assemblies
Bike frame was the most important design requirement to accommodate 3 wheels while not resembling existing bike designs
Machining metal tubing to be welded together, with having made GD&T drawings for each individual component
Took a role in leading the 5-person group to help progress the design, purchasing of components, and manufacturing to ensure deadlines were met
Final bike assembly models. (Top) Expanded and (Bottom) non-expanded assemblies
Final product of the Drill-Powered bike, following testing sessions
Results
Fast and agile tricycle meant for the user to stand on the frame rather than the originally intended seated position
Gained extensive design, linkage, solid mechanics, dynamics, and manufacturing knowledge
Won 2nd place in the Mobility competition of the Drill Bike Runoff, running through an obstacle course at high velocity
Key Learnings: It is difficult to design a new bike while trying to ignore previous bike design knowledge. In designing a tricycle, there are more weight distribution considerations necessary to managing high velocity turning. With the small wheel base between the rear wheels, our bike produced too much torque to easily corner in mobility, forcing the standing position to be optimal for the user.
Final bike frame drawing of to use as a model of how the individual tubing components should be assembled into a bike