Wobbler Engine (Spring 2022)
Wobbler Engine SOLIDWORKS Full Assembly
Project
Built a compressed air-powered 'wobbler' engine in a 4-person group
SOLIDWORKS modeling and GD&T
3D printing, laser cutting, metalworking fabrication of piston, cylinder, crank disk, flywheel, mounting plate, and base plate
Extensive testing
Run the engine in a competition of the longest running engine as the air pressure decreases
Contributions
SOLIDWORKS modeling and GD&T drawings for each major component (not including additional hardware)
Fabricated the flywheel (pictured right) out of aluminum on a lathe and drill press
Performed tests of the engine running in preparation for the runoff competition
SOLIDWORKS Model of Flywheel
Wobbler Engine Runoff Competition (2nd Nearest Pictured Engine)
Results
Functioning wobbler engine able to maintain momentum for extended periods of time without fail
1st place winners of 'The Last Wobbling Wobbler' competition in a pool of ~30 engines
Key Learnings: For making an effective wobbler engine to work at low air pressures, it is essential to consider the weight distribution of the flywheel. In order for the engine to maintain momentum without excess torque required, there needs to be a careful balance of mass on the interior and outer rims of the flywheel. Additionally, the application of graphite powder and white lithium grease aids in the reduction of friction within the system that would inhibit movement.
Wobbler Engine Expanded Assembly Drawing